The SONOTEC GmbH is a leading specialist in ultrasonic measurement technology solutions. With more than 165 employees, the technology company based in Halle (Saale) develops and manufactures customer-specific ultrasonic transducers and sensors as well as testing equipment and measuring technology solutions for preventive maintenance, non-destructive testing, medical technology and biotechnology.
In most factories, regular preventive maintenance is performed to reduce machine failures, increase plant availability and to save energy costs.
With the multi-purpose ultrasonic testing devices of the SONAPHONE family, many of these tasks can be carried out quickly and efficiently.
The operation is simple and extensive trainings are no longer needed.
The SONAPHONE devices detect leakages in compressed air, gas and vacuum systems.
They reliably inspect bearings, the functioning of valves as well as steam traps and detect electrical partial discharges on medium or high-voltage equipment.
By applying an ultrasonic transmitter the SONAPHONE devices can also be used for tightness testing of cabins, hatch covers, containers and other pressureless systems.
SONAPHONE product family can be used for:
- Leak Detection
- Steam Trap & Valve Inspection
- Bearing Monitoring & Lubrication
- Tightness Testing
- Partial Discharge Detection
Machine Testing with SONAPHONE
Steam Trap Testing with SONAPHONE
Detection of Partial Discharges with SONAPHONE
Leak Detection and Evaluation with SONAPHONE
Unique Innovations In SONAPHONE
TOUCHSCREEN TECHNOLOGY
The SONAPHONE can be operated intuitively like a tablet via 5-inch display with multi-touchscreen. Even new employees and service providers master the extremely comfortable handling quickly and can perform test processes themselves after just brief introduction.
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BROADBAND ULTRASONIC ANALYSIS
With the new SONAPHONE maintenance staff can see and hear everything that happens in the frequency range from 20 to 100 kHz. In contrast only a narrow frequency range can be gathered with comparable testing technology. By integrating new sensors, innovative measurement technology and advanced data processing, SONOTEC has successfully provided a completely new analysis of the ultrasonic signal, which is unrivalled on the market. This makes new applications like leak classifi cation possible..jpg)
FROM PROBE TO DIGITAL SENSOR
The sensors from SONOTEC not only differ visually from the airborne and structure-borne sound probes that are usual on the market – processes run in the sensor itself which contrast significantly with the previously known narrowband technology. Thus the broadband sensors simultaneously receive and process ultrasonic signals from 20 to 100 kHz. The additional information obtained in this way is very significant for the evaluation of the condition of machines and systems and paves the way for new applications in maintenance 4.0.
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The New Device Class for Predictive Maintenance
SONAPHONE III
In the age of Industry 4.0 the optimizing processes, increasing operational safety, and improving energy efficiency are becoming more and more significant. Meet the challenges of Maintenance 4.0 with the new SONAPHONE from SONOTEC. The digital ultrasonic testing device combines innovative sensors and software for preventive maintenance that can be operated intuitively and paves the way for new processes for new applications.
Advantages at a glance :
- New applications through new processes
- User-friendly interface speeds up your inspection process
- Record ultrasonic frequencies from 20 to 100 kHz
- Store test data and spectrograms
- Add photographs, voice memos and comments to the measuring point
- Create test reports with a few clicks
- Minimize downtimes and increase operational safety
- Improve energy efficiency
With the SONAPHONE III you can :
- Detect and classify leaks in compressed air, gas and vacuum systems and reduce your energy costs
- Monitor the condition of your machines and determine the optimal maintenance time
- Identify leaks in windows, doors, vehicles, components and containers and ensure compliance with specified quality requirements
- Find electrical partial discharges and insulation damage and increase your operational safety
- Assess the function of steam traps and prevent energy and steam loss and damage to the steam system
The mobile handheld device is operated with a touchscreen like a tablet and is the ideal companion throughout the entire test procedure – from planning, to measurement, to analysis. You can store :
- Level
- Spectrogram
- Level record
- Photos
- Voice memos
- Comments
To the test object. With only a few clicks you receive a test report and can prove management your contribution to energy efficiency and process optimization.
Depending on your requirements and applications, we offer you user-friendly software, innovative ultrasonic sensors and versatile accessories for your SONAPHONE.
SONAPHONE Pocket
Compact Ultrasonic Testing Device for Preventive Maintenance
Numerous preventive maintenance tasks can be handled quickly and efficiently with the SONAPHONE Pocket. Lower your energy costs and increase your operational safety with the most compact testing device of the SONAPHONE series. The ultrasonic testing device is used for
- Leak detection with compressed air, gas and vacuum systems
- Wear control on rotating machines
- Providing evidence of partial electrical discharges where there is insulation damage
- Functional testing of steam traps and valves
- Tightness testing of unpressurised systems
Features
- Find leaks and save energy
- Early warning of bearing failure
- Compact design
- Easy to use
- Extensive accessories for a wide range of applications
With the SONAPHONE Pocket you identify problems even before they arise and create value at all levels of your company. Just by detecting and eliminating leaks you can reduce the energy costs for your compressed air system up to 30 percent. This also has positive effects on your operational safety and system productivity through early warning of bearing failure and evidence of partial electrical discharges.
The compact testing device is designed to fit in any pocket. However, its robust construction means it is also appropriate for harsh industrial environments.
The SONAPHONE Pocket is supplemented by extensive accessories in the form of airborne and structure-borne sound probes. You will receive the appropriate probe for your application from our product range, which you can attach to the device with just one simple movement.
You do not need much time or expensive training in order to perform the test procedure. The testing device makes the ultrasonic signals audible and shows them on a digital display at the same time. The SONAPHONE Pocket – easy to handle and very effective.
SONAPHONE E
For use in areas with risk of explosion
Features
- For use in potentially explosive atmospheres
- Integrated data logger
- Multifunctional testing device
- Easy handling
Fields of Application:
- Leak Detection on Compressed Air Systems
- Early warning of Bearing Failure & Lubrication
- Valve and Steam Trap Inspection
The SONAPHONE E is designed for the rapid, reliable and cost-effective detection of seal failures and the smallest of leaks within compressed air systems and networks, vacuum systems, industrial equipment and machinery and covered pipes with restricted access. The ultrasonic detection device enables the early detection and avoidance of potential damages and resulting cost savings.
The regular inspection of engines, pumps and gearing using the SONAPHONE E leads to increased operational reliability and guarantees a higher degree of availability of machinery. By means of the flow noise the inspection of the leak tightness of valves, slide valves and steam traps is possible. The option of an additional ultrasonic transmitter allows the control of the leak tightness of windows, doors, cabins and devices with little additional expense.
Defect induced noises and wear to various machinery components and rotating machinery can be recorded electronically. In addition to all individual and serial testing procedures, all irregularities can be transferred to a PC online and presented and archived in graphic and tabular format.
An efficient integrated data logger enables the rapid transfer of data between the device and your computer via a USB interface.
The addition of an optional temperature sensor allows the measurement and simultaneous recording of surface temperatures of up to 800 °C. The SONAPHONE E has a user-friendly display and PC software with logical menu navigation.
Due to its intrinsically safe construction design, the SONAPHONE E is also suitable for use in areas with risk of explosion.
SONAPHONE T
Adjustable ultrasonic transmitter for the reliable detection of leaks
Features
- Easy handling
- Modulation of transmission signal
- Adjustable sound intensity
- Can be combined with other transmitters
Fields of Application:
- Tightness Testing in non-pressurized systems
The SONAPHONE T mobile ultrasonic transmitter is designed for the rapid and reliable detection of seal failures in windows, doors, cabins, vehicles and containers with sealing surfaces or rubber profile seals. In addition to applications in road and rail vehicle construction, the SONAPHONE T is also used in the ship and boat building industry and for testing fire safety doors, climatic chambers and clean rooms. Used in conjunction with an ultrasonic receiver from the SONAPHONE series, the SONAPHONE T enables efficient leak testing at minimal cost. Due to the simple operating principle, use of the device does not require a great deal of costly staff training and therefore minimises post-purchase costs.
The robust ultrasonic transmitter has an integrated LC-display for simple menu navigation. The modulation of the transmission signal guarantees the clear detection of the ultrasound signal, irrespective of potential background noise. Furthermore, the sound intensity of the transmitter is also adjustable. This means that the device is capable of precisely detecting the smallest of leaks as well as large areas of leakage.
The option of using the additional omnidirectional spherical transmitter SONOSPHERE enables the testing of both very large and awkwardly-shaped areas.