Azima DLI’s WATCHMAN™ Reliability Services utilize flexible deployment models, proven diagnostic software and unmatched analytical expertise to deliver sustainable, scalable and cost-effective condition-based maintenance programs. The company’s offerings enable customers to implement comprehensive, predictive maintenance programs that ensure asset availability and maximize productivity.
TRIO™ is Azima DLI’s new generation of vibration data collectors and machine condition analyzers.
Its new ergonomic design and Bluetooth® wireless data acquisition provide more comfort
and efficiency when performing repetitive data collection to support your Predictive
Maintenance (PDM) program.
TRIO offers key benefits for your maintenance program
- Versatility: Different sizes of tablet vibration data collectors
to meet your needs - Safety: TRIO controller can operate at safe distances giving
distance between the operator and rotating machinery with
Bluetooth® - Robust: Four simultaneous channels of vibration data plus
dedicated tachometer provides advanced data acquisition - Effective: Expert automated diagnostic integration delivers
solutions to managers and other decision makers
Modular design lowers the overall cost of ownership
A dynamic computerized system in a mobile industrial package focused on ergonomics, efficiency, and safety.
- Inexpensive hardware replacement
- Automatic software updates
- Integration with other PdM applications
- Machine health history onboard
» TRIO 10-Series
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Rugged 10” tablet that is up to the demands of harsh industrial environments
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» TRIO 7-Series
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Rugged industrial tablet with 7″ widescreen format
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» TRIO G-Series Configuration Option
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10 inch data collector designed specifically for use in highly secure environments.
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A proven solution for machinery vibration condition monitoring, fault analysis and reporting.
The ALERT family of vibration analysis software enables accurate test results
with TRIO™ portable data collectors and WATCHMAN Online Systems™
» Expert ALERT™
ExpertALERT™ provides critical machinery health information in addition to vibration data, by rapidly screening vibration measurements and applying over 6000 unique rules to identify over 1200 individual faults in a wide variety of machine types.
Our proven automated machinery condition assessment system can process hundreds of vibration measurements in just a few minutes leaving you with a fault diagnosis, fault severity and repair priority and action. Instead of overwhelming you with data that is difficult to interpret, ExpertALERT provides fast and accurate screening that will lead to better diagnostic results. TRIO® X-series data collectors include embedded ExpertALERT software.
- Asset setup with wizards
- Continuous development and improvement since 1988
- 75,000 bearing asset library
- 15,000 motor asset library
- Rulebase diagnostic automation
- Uses demodulated spectra, demod waveform, or impact demod for advanced bearing wear diagnosis
» Standard ALERT™
StandardALERT™ contains all of the manual analysis tools found in ExpertALERT.
The software will automatically screen the data for alarms or exceedances in up to 63 alarm bands in per test location and up to 99 test locations per machine.
This software is appropriate for those on a budget or who don’t have machines or applications that lend themselves to automated diagnostics.
» View ALERT™
ViewALERT™ is a read-only version of ALERT. Users have access to all reports and analysis tools but they cannot add, edit, delete or modify any information. ViewALERT is typically used when your data is transmitted elsewhere for analysis or as a license on an Enterprise network. TRIO® A-series data collectors include embedded ViewALERT software.
ViewALERT is typically used in conjunction with database replication or as a license on an Enterprise Network. Because ViewALERT does not allow the user to add or edit machine information, someone else on the replicating or Enterprise network must have another version of ALERT software in order to run and maintain the analysis program.
» ALERT Multiplane Balance™
ALERT Multiplane Balance™ Multiple Plane, Multiple Speed Balance Software With an intuitive user interface, ALERT Multi-plane Balance will allow you to balance simple or complex machinery using your TRIO® data collector. Field-balancing experts designed the ALERT™ Multi-plane Balance software, so you can expect a system that allows you to work both efficiently and effectively. The system allows in-place balancing of machinery in one to four planes. Its multi-speed optimization capability provides optimum balance solutions at up to three different speeds, providing the best correction solutions for variable speed machines. The software is available for our family of data collectors. The intuitive user interface provides streaming phase/amplitude and speed information so anomalies can be quickly identified. The live vector display shows a continuous visualization of the machines’ dynamic state. Balance history is provided with logical “vector progressions” so progress can be graphically identified and understood. Balance quality reports can be printed directly from the data collector to a Windows compatible or network printer.
- 1 to 4 Plane Balancing
- Effective on Variable Speed Machines
- Live Vector Displays
- Advanced Graphing and Reporting Capabilities
- Extensive Online Balancing Help
» ALERT Real Time Analyzer™
ALERT RTA™ adds new power to your TRIO® data collectors with real-time, four channel simultaneous data acquisition and cross channel capabilities. ALERT RTA allows the export of collected data for modeling and other applications. With ALERT RTA, the full capability of data collection is realized. In addition to spectrum and waveform collection for four channels, ALERT RTA provides advanced measurement techniques such as transfer functions, coherence and cross-power spectrum.
Supported data types:
- Time Domain (Up to 41 KHz sample rate)
- Long Time Capture (Capture events lasting from 6.4 seconds to 3,276.7 seconds, or 54.6 minutes)
- Spectra (25,600 maximum lines resolution max frequency range of 16 KHz)
- RMS (Overall)
- DC
- Speed
- 1X Amplitude / Phase
- Triggered measurements
- Time Synchronous Averaging
- Transfer Function
- Coherence
- Cross Power
- Envelope Demodulation
- Bump Test
- Modal Analysis
- Export ALERT RTA readings into Universal File Format (UFF) for input into Operating Deflection Shape (ODS) software such as ME Scope
Online Monitoring to Meet Your Needs.
Remote testing and expert vibration diagnostics designed for
persistent, automated machine health monitoring.
» WATCHMAN Online Systems™
WATCHMAN Online Systems™ is an independent, modular, powerfully networked system that remotely monitors, maintains, and automatically reports the health of your plant machinery. This methodology is based on simplicity, robustness, connectivity and diagnostic intelligence. Whether a standalone installation, paired with portable data collection processes, or part of a fully outsourced WATCHMAN Services™ program, WATCHMAN Online Systems can deliver critical machine condition based monitoring through a 360-degree approach dedicated to your assets
Rely on automated diagnostics with extensive fault detection
ExpertALERT™, our automated diagnostic software, provides critical machinery health information instead of just vibration data by rapidly ExpertALERT screening vibration measurements and applying over 4,500 unique rules to identify over 650 individual faults in a wide variety of machine types. In the WATCHMAN Online System, where there is a persistent stream of vibration data, it is important to have a software tool that is capable of scrubbing through these readings to find exact fault trends with ample warning to order the correct parts and plan the downtime.Take advantage of low system and installation costs
Eliminate high sensor and cabling costs with the WATCHMAN Online System’s modular design. Now you can push the power out to the plant floor by integrating plant systems through Ethernet or wireless Ethernet (IEEE 802.11 WiFi). WATCHMAN Online Systems installation feature is an easy, inexpensive alternative to high sensor and cable installation costs associated with traditional online systems.
The SPRITE™ i400 is a wireless network device which can acquire four simultaneous channels of vibration data plus four additional multiplexed DC signals for process parameters.
Download i400 Datasheet (PDF)»
The SPRITE i1600 has 16 multiplexed analog inputs that can be connected to as many as 16 individual ICP accelerometers or DC signal devices, such as temperature probes.
The Power of PdM in the Cloud.
24/7 access to your PdM program’s performance increases its value
by improving its visibility to all stakeholders
Access Your Vibration Analysis Results and Key Performance Metrics
The WATCHMAN™ Reliability Portal delivers multi-views to your plant’s machine
condition vibration monitoring and analysis through the web from any location.
The analysis results, key performance metrics and report content are
updated in real time as vibration experts complete their analysis on
machine data.
WATCHMAN Portal 3.0 offers:
- Key performance metrics to measure success
- Multi-language support for ease of access
- Customizable dashboards to satisfy different stakeholders
Watchman Portal Brochure (PDF)»